With the development of science and technology, the management of electroplating production lines is constantly changing. Workers on electroplating production lines must manually set the working parameters of the equipment used in the electroplating process by observing the types of hanging tools and parts with their eyes, in order to ensure the accuracy of the process parameters for processing parts. However, manual settings not only affect the production efficiency of the production line, but are also extremely prone to errors; The lifespan of hanging fixtures on general production lines in electroplating processes is limited, and they may require multiple repairs throughout the entire usage process. Once accumulated to a certain extent, the hanging fixtures need to be scrapped, otherwise it may lead to defects in the electroplating process of the components. The application of RFID technology in electroplating production lines enables fully automated and intelligent management, making the production process more flexible, refined, and intelligent.
RFID technology can be referred to as RFID
radio frequency identification technology, mainly the work between RFID readers
and RFID electronic tags, achieving data exchange and identification through
data communication. Mainly applied in RFID automation production,
manufacturing, intelligent yard management and other fields.
RFID fully automated intelligent
electroplating production management standardization
Each product and component has its own
fixed electroplating process, and a flowchart of each electroplating process is
created for each product. There will be no confusion that leads to incorrect
electroplating processes, nor will there be any missing necessary processes due
to similar processes during the electroplating process. All products are
labeled with their own independent tags to achieve independent monitoring and
management of the products, achieving standardized production management.
Production line automation
All products are labeled with their own RFID
electronic tags, and data is read through the production line card reader to
achieve real-time dynamic information of the entire production line, including
working conditions, process conditions, product numbers, product parameters,
part names, models, specifications, quantity of each piece, and driving status.
This enables accurate queries of official documents and improves production
efficiency.
Standardization of Quality Management
According to RFID identification
management, the operation steps of each product and process are quantified, and
every action is specified to be fully understood to avoid problems and the
impact of worker errors.
The standardized implementation of RFID
technology for fully automated intelligent electroplating production management
provides an information foundation for the automatic collection of hanging
fixtures and component information in the electroplating process, and for
electroplating related equipment; By combining information technology with
sensor technology, automation technology, and RFID technology, the full process
automation of the electroplating production line has been achieved, realizing
the true integration of the two industries. RFID technology has achieved full
lifecycle management of hanging equipment, greatly reducing product failure
rates, continuously optimizing and improving enterprise production efficiency,
reducing labor intensity, and minimizing manual process parameter selection
errors; Improved the comprehensive information management level of enterprises
in production and warehousing.